Substation structure is the support system for electrical wire, transformer and other equipment. In outdoor, substation structures are composed of lattice metal steel, tubular metal structures and other variants.
Why X.Y. Tower
X.Y. Tower have in store for our clients, a precision engineered range of substation structure that is capable in meeting the demands of electrical industries. Designed as per the ISO standard, these substation structures are constructed at our premises with great care. These substation structures are stringently tested to ensure superior performance and efficiency in operations. With the professional knowledge of substation and grid-connected transmission line. Our product covers 33kV-500kV Substation structures
|Product name||Substation structure|
|Lifetime||More than 30 years|
|Production standard||GB/T2694-2018 or customer required|
|Raw Material standard||GB/T700-2006,ISO630-1995;GB/T1591-2018；GB/T706-2016 or Customer Required|
|Base plate||Base plate is square/round/Polygon with slotted holes for anchor bolt and dimension as per client's requirement.|
|Thickness||1mm to 45mm|
|Production Process||Raw material test → Cutting →Molding or bending →Verification of dimensions →Flange/Parts welding →Calibration → Hot Galvanized →Recalibration →Packages→ shipment|
|Welding standard||AWS D1.1|
|Surface treatment||Hot dip galvanized|
|Galvanized standard||ISO1461 ASTM A123|
|Fastener||GB/T5782-2000; ISO4014-1999 or Customer Required|
|Bolt performance rating||4.8；6.8；8.8|
|Joint of poles||Slip joint, flanged connected|
|Capacity||5,000 tons/ year|
|Time to Shanghai Port||5-7 days|
|Delivery Time||Usually within 20 days depends on demand quantity|
|size and weight tolerance||1%|
|minimum order quantity||1 set|
X.Y. Tower has a very strict test protocol to ensure all products we fabricate is quality. The following process is applied in our production flow.
Sections and Plates
1. Chemical composition (Ladle Analysis)
2. Tensile Tests
3. Bend Tests
Nuts and Bolts
1. Proof Load test
2. Ultimate Tensile Strength test
3. Ultimate tensile strength test under eccentric load
4. Cold bend test
5. Hardness test
6. Galvanizing test
All the test data are recorded and will be reported to the management. If any flaws are found, the product will be repaired or scraped directly.
Quality of Hot-dip galvanizing is one of our strength, Our CEO Mr. Lee is an expert in this field with reputation in Western-China. Our team has vast experience in HDG process and especially good at handling the tower in high corrosion areas.
Galvanized standard: ISO:1461-2002.
Thickness of zinc coating
|Strength of adhesion||
Corrosion by CuSo4
|Standard and requirement||
|Zinc coat not be stripped and raised by hammering||
Customer visit service
We are so glad that our clients to visit our factory and inspect the product. It is a great chance for both sides to know each other better and strengthen cooperation.For our clients, we will receive you at Airport and provide 2-3 days accommodation.
Package and shipment
Every piece of our products is coded according to the detail drawing. Every code will be put a steel seal on each piece. According to the code, clients will clearly know a single piece belong to which type and segments.
All the pieces are properly numbered and packaged through the drawing which could guarantee no single piece missing and easily to be installed.
Normally, the product will ready in 20 working days after deposit. Then the product will take 5-7 working days to arrive at Shanghai Port.
For some countries or regions, like Central Asia, Myanmar, Vietnam etc., China-Europe freight train and carriage by land may be two better options of transportation.